Services / Detail A
Machine vision
Cameras that check every label, cap, fill and seal at line speed, on the line you already run.
Parts listClick a part for details
What it does
Labels, date codes and allergens
Checks the right label is on the right product. Allergens caused about 35% of CFIA recalls over five years.
Fill level and caps
Catches underfills and missing or crooked caps at the filler, not the warehouse.
Seals and foreign material
Flags open seals and visible contamination before the case is packed.
Counts at line speed
Counts every unit and logs each reject with its image.
Rejects to your existing gate
Wired into the PLC and reject gate you already have.
A bypass so the line always runs
If the station is down, production keeps going and we get an alert.
A typical first job
- Problem
- Wrong labels and underfills are caught at the warehouse, not the line.
- We install
- A camera and light per station, an edge computer and a reject signal into your PLC.
- Timeline
- 3–4 weeks
- Typical range
- $25k–40k
- Measured by
- Rejects caught at the line versus complaints and returns before.
What you get
Drawings and wiring
As-built drawings, wiring diagrams and a parts list.
The software, in your name
Inspection code and settings, handed over. No lock-in.
Validation records
For food plants, the records your preventive control plan needs.
Spares on site
A spare camera and the parts most likely to fail.
Operator training
Your team learns to run it, clear rejects and add products.
Support
Remote access you control and can switch off.
Questions plants ask
Do we need AI for this?
Usually not. Most checks are a good camera, good lighting and a clear rule. We add machine learning only for products that vary too much for a rule.
Will it stop my line?
No. It fails safe: if the station has a problem, a bypass keeps production running and we're alerted.
What about washdown?
We use rated enclosures and stainless mounts, and plan installs around your sanitation schedule.